Integrated Production & Quality Control for Polyurethane Insulation Projects

WanFu Insulation focuses on stable production, project-based customization, and strict quality control for polyurethane insulation materials, pre-insulated pipes, pipe supports, and spray foam equipment.

Production Equipment


WanFu Insulation is equipped with production and inspection facilities for polyurethane insulation products and project-based piping systems.

  • HDPE outer casing production lines
  • High-pressure polyurethane pouring machines
  • Pipe threading equipment
  • Foaming platforms
  • Molds
  • Shot blasting machine
  • Spark leak detector
  • Tensile strength testing machine
  • Sample preparation machine
  • Coating thickness tester
  • Melt flow rate tester

Production Process for Polyurethane Pipe Shells

Raw material preparation

Mold preparation

Mold preparation

Curing

Cutting and trimming

Surface facing

Dimensional inspection

Packaging

Production Process for Polyurethane Pipe Supports

Drawing confirmation

Insulation block production

Metal part fabrication

Anti-corrosion treatment

Assembly

Load and dimensional inspection

Packaging

Production Process for Pre-insulated Polyurethane Pipes

Working pipe preparation

Steel pipe shot blasting

Outer jacket production

Pipe threading

PU foaming

End trimming

Dimensional inspection

Anti-corrosion inspection

Packaging

Quality Control


  • Raw Material Inspection

Check raw materials before production to ensure stable product performance.

  • Dimensional Inspection

Check density, closed-cell structure, foaming uniformity, and surface quality.

  • Mechanical Performance Testing

For pipe supports, check compressive strength and project load requirements.

  • Anti-corrosion Inspection

For pre-insulated pipes and steel components, check coating thickness and anti-corrosion quality.

  • Delivery Inspection

Prepare inspection records, photos, packing list, and shipment documents before delivery.

  • Foam Quality Checking

Check density, closed-cell structure, foaming uniformity, and surface quality.

Packaging & Delivery


WanFu provides packaging support according to product type, quantity, shipment method, and destination country.

For Polyurethane Pipe Shells

Moisture-proof film, cartons, woven bags, pallets, compression-resistant packaging, and size labels can be used.

For Pipe Supports

Protective packaging helps reduce impact, moisture, metal part scratches, and surface damage during transportation.

For Pre-insulated Pipes:

Long pipes are loaded with proper spacing, support, and fixing to reduce movement and damage during transportation.

For Spray Foam Machines:

Machines can be packed with reinforced wooden cases to protect electrical systems, spray guns, hoses, and precision components.

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